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NOTICE
9188
Damage may occur if worm gear runs
dry. Keep worm gear lubricated with
Stellar
®
grease (PN 4460).
WARNING
Misuse Hazard
Two blocking the crane can result in death
or serious injury.
Never allow the hook block to contact the
boom tip by hoisting up, extending or
lowering the boom.
12300
Wi
n
c
h
P
u
ll
B
oom Exte
nd
in
g
Boom
Down
3’
.914 M
0’
6’
1.83 M
7’
2.13 M
11’
3.35 M
15’
4.57 M
0’
3’
.914 M
6’
1.83 M
9’
2.74 M
12’
3.66 M
15’
4.57 M
16’2”
4.92 M
Reach in Feet/Meters
Capacity in Pounds/Kilograms
Weight of load handling devices are
part of the load lifted and must be
deducted from the capacity.
PN 42817
Maximum 1 - part line capacity is
1600lbs (725kg). For greater loads,
use 2 - part line.
15º
30º
45º
60º
75º
80º
410 kg
905 lbs
1490 lbs
3200 lbs
1710 lbs
775 kg
3200 lbs
1450 kg
1450 kg
2415 lbs
862 kg
1095 kg
1900 lbs
3200 lbs
1450 kg
675 kg
1372 kg
1450 kg
3200 lbs
1450 kg
3200 lbs
973 kg
2145 lbs
703 KG
1550 lbs
3200 lbs
1450 kg
3025 lbs
890 lbs
290 kg
640 lbs
550 kg
353 kg
780 lbs
492 kg
1085 lbs
404 kg
1215 lbs
1090 lbs
495 kg
83.69
710 kg
1565 lbs
ECEC32003200
13820
20
0
10
30
40
60
70
80
50
Angle Indicator
GREASE every 3 months.
Apply 3 ‘pumps’ of EP2
(extreme pressure grease)
then rotate crane fully.
15171
NOTICE
12924
This crane has been designed and
manufactured to ASME/ANSI B30.22
and/or B30.5 specifications.
WARNING
24712
Do not use stow hook for any lifting applications.
Using the stow hook for anything other than hook
stowage can result in death or serious injury.
Misuse Hazard
WARNING
2825
6
Overload Hazard
Bypassing the overload condition
by tampering
with the overload
device can result i
n death or
serious inj
ury.
Never tamper wi
th overload
device.
35234
Proudly Designed
and Manufactured
in the USA by
ECEC32003200
4281842818
3 Tons
(2,721 KG)
LOAD BLOCK RATING
SNATCH BLOCK WEIGHT: 15 LBS (6.80 KG)
42819
12452
WARNING
Free falling manual boom
extensions can result in death or
serious injury.
• Properly install retention pins
prior to operation.
• Do not stand in front of
extension when removing
retention pin.
• Do not allow extensions to
free fall.
Free Falling Boom Hazard
DANGER
Electrocution Hazard
Death or serious injury will result from
inadequate clearance if crane, load,
or vehicle becomes electrically
charged.
• Maintain safe clearance from high
voltage power sources.
• Never approach vehicle or load if
equipment is near a high voltage
power source.
C1179
12451
WARNING
Hoisting personnel on boom,
hook, load, or loadline can result
in death or serious injury.
• Never use crane to hoist
personnel.
• Never ride the boom, hook,
load, or any device attached
to crane boom or load line.
Fall Hazard
Installation Assembly Drawings Parts
TELESCOPIC CRANE
OWNERSMANUAL
MODEL EC3200
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Last Revision: 07/30/14
Subject to Change without Notification.
© 2014 Stellar Industries, Inc.
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Podsumowanie treści

Strona 1 - MODEL EC3200

NOTICE9188Damage may occur if worm gear runs dry. Keep worm gear lubricated with Stellar® grease (PN 4460).WARNINGMisuse HazardTwo blocking the crane

Strona 2 - EC3200 Manual Revisions

6 EC3200 Owner’s Manual IS PART OF THIS KIT STABILITY DECAL P/N 16881NOTE:23.YTQNOITPIRCSEDTRAPMETI2 18041 WASHER 0.88 SAE FLAT YELLOW GR943 51377 C

Strona 3 - Table of Contents

7Installation 7BOOM UPBOOM DOWNMAIN UPROTAT ION CCWROTAT ION CWMAIN DOWNEXT INEXT OUTROTATION CWROTATION CCWROTATION205 43847ITEM01020304429804280

Strona 4 - About this manual

8 EC3200 Owner’s ManualPN 42804NOTE: P/N 47092 INCLUDES HARNESS & WINCH CONTROLLERPOWERGROUNDOPT1OPT2WinchPowerUnit17771 SWITCH PUSH BUTTON 9216-0

Strona 5 - Chapter 1 - Specifications

Installation 9+-FUSE 250 AMPPN 36436(STELLAR SUPPLIED)UNDERHOODTRUCK BATTERYMASTER250 AMPHolder: PN 32523AUX BATTERY-+CRANECOMPARTMENTCAB OR CRANE

Strona 6 - ECEC32003200

10 EC3200 Owner’s Manual+-UNDERHOODTRUCK BATTERYCRANECOMPARTMENTCAB OR CRANE10 AMPPOWERSWITCHSTART MOTOR SOLENOIDGROUND POSTCRANE HARNESSGROUNDGROUND

Strona 7 - Chapter 2 - Installation

Installation 11ROTCCWROTCWINNERUPINNERDOWNEXT OUTEXTINValve Bank Drawing

Strona 8 - Installation Overview

12 EC3200 Owner’s ManualDefinition of Stability for the Stellar Telescopic Crane Products:A truck is stable until the load cannot be lifted off the gr

Strona 9 - Flatbed Body Reinforcement

Installation 13STABILITY CAPACITY CHART Stability Capacity Chart

Strona 10 - EC3200 Installation Drawing

14 EC3200 Owner’s ManualWARNING25159After stowing the crane, always return the valve bank manual overrides to the neutral position.Failure to return t

Strona 11 - Hydraulic Kit - PN 42799

15Assembly Drawings 151153426187910912.YTQNOITPIRCSEDTRAPMETI10023CE ESAB487241241640BEARING SWING DRIVE 170-00058-1 113 MOTOR 80CC EC3200 YMPH-80

Strona 12 - Control Kit - PN 42804

EC3200 Manual RevisionsDate of RevisionMarch 25th, 2013Description of RevisionUpdated Control Kit, Wiring Diagrams, Decal Kits, andReplacement Parts t

Strona 13 - EC6000 - 1/0

16 EC3200 Owner’s Manual.YTQNOITPIRCSEDTRAPMETI11WORRAN 0023CE ESAB4164413241640BEARING SWING DRIVE 170-00058-1 14 21151GASKET MOTOR 008-10056-1 1 ref

Strona 14 - CAB OR CRANE

17Assembly Drawings 17PN 42787.YTQNOITPIRCSEDTRAPMETI10023CE TSAM81324110023CE V21 TINU REWOP3152423 42788WASHER 0.44 SAE FLAT YELLOW GR884 42789

Strona 15 - Valve Bank Drawing

18 EC3200 Owner’s ManualPN 42512618141819201315162728162728109111716282827161512221645USE ALL HARDWARE, EXCEPT BOLTS.7232425264244MOUNTING HARDWARE WI

Strona 16 - Stability Procedure

19Assembly Drawings 19.YTQNOITPIRCSEDTRAPMETI1 42311 EXT BOOM 1ST EC32001100.84X05.1 REDNILYC7052423D0790 WASHER 0.50 FLAT GR8 94 10172 CAP SCR 0.

Strona 17 - Stability Capacity Chart

20 EC3200 Owner’s Manual81311121113431210915376PN 42781.YTQNOITPIRCSEDTRAPMETI1 42523PC PLATE SNATCH BLOCK EC320022 42317 SHEAVE EC3200 5.00 DIA .22R/

Strona 18 - Kit PN 42816

Assembly Drawings 21.YTQNOITPIRCSEDTRAPMETI1 20088 CONTROL HANDLE HOUSING 4 FCTN HET12 51830 CONTROL HANDLE FACE PLT 5 FCTN13 24385 GUARD RADIO SW

Strona 19 - Chapter 3 - Assembly Drawings

22 EC3200 Owner’s ManualThis page intentionally left blank.

Strona 20 - PN 44613

23Replacement Parts 23Chapter 4 - Replacement PartsHYDRAULIC COMPONENTSPART# DESCRIPTION42840 HYDRAULIC SWING MOTOR21151 GASKET - HYDRAULIC SWING

Strona 21 - Mast Assembly - PN 42787

Limited Warranty StatementStellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in materia

Strona 23 - PN 42520

ii EC3200 Owner’s ManualA copy of this manual is provided with every crane and can be found in the hard plasticmanual case that is installed on the ch

Strona 24 - PN 42781

1Specifications 1Chapter 1 - SpecificationsModel EC3200 CraneSPECIFICATION SHEETCrane Rating: 11,500 ft-lb (1.59 TM)Standard Boom Length: 7’ (2.13

Strona 25 - PN 67894

2 EC3200 Owner’s Manual3’.914 M0’6’1.83 M7’2.13 M11’3.35 M15’4.57 M0’3’.914 M6’1.83 M9’2.74 M12’3.66 M15’4.57 M16’2”4.92 MReach in Feet/MetersCapacity

Strona 26 - 22 EC3200 Owner’s Manual

According to Federal Law (49 cfr part 571), each final-stage manufacturer shall completethe vehicle in such a manner that it conforms to the standards

Strona 27 - Chapter 4 - Replacement Parts

4 EC3200 Owner’s ManualFront of TruckInstallation Overview1. Determine that the mounting location for the EC3200 crane is at least 18” x 15” (45.7 x 3

Strona 28 - Document Number: 37040

5Installation 5HOLE MOUNTING DETAILFRONT7.385.0010.0014.753.00EC3200 Mounting DetailTUBE 4X2X0.38TRUCK FRAMETUBE 4X2X0.383/8 PLATETUBE 2X2X0.38(TY

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